Industrial Testing Software for Injection Moulding Cabinet Validation - Kepstrum
The Challenge
An engineering company working with injection moulding machines needed to upgrade their testing process for electrical cabinet validation.
Their legacy method involved time-consuming manual checks across various control cabinets, leading to inconsistencies and a higher risk of undetected wiring or communication errors.
They required a software interface for a new hardware Universal Tester that would:
Key pain points included:
- Test cabinet wiring, power connections, and communication lines (PROFIBUS & EtherCAT)
- Work across multiple models (Hylectric, HyPET, P10)
- Support multilingual users and future customization
Test Wiring
Adapt to Different Models
Multilingual Support
The Solution
- Device interface logic: For accurate signal interpretation across different cabinet types
- Multilingual support: With language packs to be supplied by the client
- Modular screen flows: For each cabinet type, with dynamic testing stages
- Quality assurance loop: Tested on five cabinets pre-signoff, with a feedback process for further refinements
Key Features:
- Communication protocol compatibility (PROFIBUS, EtherCAT)
- Dynamic test flows based on machine type
- Readable error logs and status dashboards
- Lightweight, responsive interface for fast operator usage
- Clear documentation and support for internal testing teams
Protocol Compatibility
Dynamic Test Flows
Error Logging
Responsive Interfaces
Documentation & Support
Business Outcomes
- Streamlined the cabinet testing process across all machine models
- Reduced manual error-checking time and improved wiring validation
- Increased testing consistency and documentation
- Provided a scalable digital foundation for future equipment testing needs
Why It Matters
“Even small software tools can have a massive operational impact in the industrial space. This solution bridged the gap between hardware validation and real-time insights.“
— Sonia Couto, Managing Director, Konverge Digital Solutions
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