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When manufacturing equipment includes complex electrical systems, like injection molding cabinets, standard software won’t cut it. Testing hardware with inconsistent manual processes leads to downtime, hidden defects, and increased safety risk.
🚨 The Hidden Risks of Manual Cabinet Testing
Many engineering teams still rely on spreadsheets, paper logs, or one-off scripts to validate critical machinery:
- Human error during data recording
- Inconsistent testing protocols across hardware batches
- Lack of automation, extending maintenance cycles
- Poor visibility into test history and failure patterns
These gaps delay production and undermine quality assurance.
How Custom Software Development Solves the Problem
We partnered with an engineering firm supporting industrial automation hardware to create a robust testing interface connected to their Universal Tester device. Built specifically for their workflow, the solution:
- Validates electrical wiring, power connections, and communication protocols
- Supports multiple machine models with configuration-driven logic
- Offers multilingual user interfaces and clear error logging
- Adapts to varied cabinet types with modular screen flows
The Impact on Manufacturing
With a custom system built to match their process, the manufacturer now benefits from:
- Faster, standardized validation across all devices
- Improved accuracy to prevent overlooked wiring issues
- Rich logs for QA, compliance, and traceability
- Scalability as additional machines or test routines are added.
“Even small tools can have massive operational impact in industrial settings.” Sonia Couto, Managing Director, Konverge
What Manufacturing Teams Should Look For
- Alignment with hardware protocols
- Modular workflows for each machine type
- Built-in multilingual support for global operations
- Automated validation and auditing for QA confidence
Is your manual testing process costing you time or risk?
Let’s build a custom software solution that brings speed, precision, and reliability to your production floor. Talk to us.
